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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

See lunch in a new light: Researchers create LEDs from food and beverage waste

Most Christmas lights, televisions, and flashlights have one thing in common: They're made with light emitting diodes (LEDs). LEDs are widely used for a variety of applications and have been a popular, more efficient alternative to fluorescent and incandescent bulbs for the past few decades. Two University of Utah researchers have now found a way to create LEDs from food and beverage waste. In addition to using food and beverage garbage that would otherwise decompose and be of no use, this development can also reduce potentially harmful waste from LEDs generally made from toxic elements.

LEDs are a type of device that can efficiently convert electricity to light. Unlike fluorescent and incandescent bulbs, which direct 80 percent of the energy consumed to producing heat, LEDs direct 80 percent of the energy consumed to producing light. This is made possible by the fact that LEDs do not require a filament to be heated as incandescent and fluorescent bulbs do.

LEDs can be produced by using quantum dots, or tiny crystals that have luminescent properties, to produce light. Quantum dots (QDs) can be made with numerous materials, some of which are rare and expensive to synthesize, and even potentially harmful to dispose of. Some research over the past 10 years has focused on using carbon dots (CDs), or simply QDs made of carbon, to create LEDs instead.

Compared to other types of quantum dots, CDs have lower toxicity and better biocompatibility, meaning they can be used in a broader variety of applications.

University of Utah Metallurgical Engineering Research Assistant Professor Prashant Sarswat and Professor Michael Free, over the past year and a half, have successfully turned food waste such as discarded pieces of tortilla into CDs, and subsequently, LEDs.

The results were recently published in Physical Chemistry Chemical Physics, a journal of the Royal Society of Chemistry.

From bread to bulb
To synthesize waste into CDs, Sarswat and Free employed a solvothermal synthesis, or one in which the waste was placed into a solvent under pressure and high temperature until CDs were formed. In this experiment, the researchers used soft drinks and pieces of bread and tortilla.

A small light emitting diode (LED) fabricated from carbon dots (CDs). [Prashant Sarswat]

 

 

The food and beverage waste materials were each placed in a solvent and heated both directly and indirectly for anywhere from 30 to 90 minutes.

After successfully finding traces of CDs from the synthesis, Sarswat and Free proceeded to illuminate the CDs to monitor their formation and color.

The pair also employed four other tests, Fourier transform infrared spectroscopy, x-ray photoelectron spectroscopy, Raman and AFM imaging to determine the CDs' various optical and material properties.

"Synthesizing and characterizing CDs derived from waste is a very challenging task. We essentially have to determine the size of dots which are only 20 nanometers or smaller in diameter, so we have to run multiple tests to be sure CDs are present and to determine what optical properties they possess," said Sarswat.

For comparison, a human hair is around 75,000 nanometers in diameter.

The various tests Sarswat and Free ran first measured the size of the CDs, which correlates with the intensity of the dots' color and brightness. The tests then determined which carbon source produced the best CDs. For example, sucrose and D-fructose dissolved in soft drinks were found to be the most effective sources for production of CDs.

Finally, the CDs were suspended in epoxy resins, heated, and hardened to solidify the CDs for practical use in LEDs.

The luminescence of carbon dots (CDs) can be seen when irradiated with UV light. [Prashant Sarswat]

 

 

An environmentally sustainable alternative
Currently, one of the most common sources of QDs is cadmium selenide, a compound comprised of two toxic elements. The ability to create QDs in the form of CDs from food and beverage waste would eliminate the need for concern over toxic waste, as the food and beverages themselves are not toxic.

"QDs derived from food and beverage waste are not based on common toxic elements such as cadmium and selenium, which makes their processing and disposal more environmentally friendly than it is for most other QDs. In addition, the use of food and beverage waste as the starting material for QDs allows for reduced waste and cost to produce a useful material," said Free.

In addition to being toxic when broken down, cadmium selenide is also expensive; one website listed a price of $529 for 25 ml of the compound.

"With food and beverage wastes that are already there, our starting material is much less expensive. In fact, it's essentially free," said Sarswat.

According to a report from the US Department of Agriculture, roughly 31 percent of food produced in 2014 was not available for human consumption. To be able to use even a small portion of this waste for technologies such as creating LEDs could prove to be a sustainability coup.

Looking forward, Sarswat and Free hope to continue studying the LEDs produced from food and beverage waste for stability and long-term performance.

"The ultimate goal is to do this on a mass scale and to use these LEDs in everyday devices. To successfully make use of waste that already exists, that's the end goal," said Sarswat.

Citations: Physical Chemistry Chemical Physics, Oct-2015

Source: University of Utah

Published November 2015

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